Reliable Long Shank Carbide Burr with Radius End for Deep Fillets

An extended-reach burr with a radius end, for blending fillets and rounded bottoms in deep cavities.

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Design and Construction

A reliable long-shank carbide burr with a radius (ball-style) end, supplied across the common long-shank head families. The rounded end produces a smooth transition where a cavity wall meets its floor, without the sharp notch a square-ended tool leaves.

How It Works

A radius end distributes contact over a curved surface, so it blends an internal fillet instead of cutting a step. On a long shank the round end also tolerates slight angular variation better than a pointed head, which reduces the chance of digging in.

Applications

Deep cavity fillet blending, rounded pocket bottoms, mould radius work, cast corner radiusing.

Field Cases

  • Die shop: internal fillets blended in a deep pocket without a sharp step at the floor.
  • Foundry: rounded cast corners dressed without the digging seen with a pointed head.
  • Mould maintenance: radius transitions refreshed on a long-reach setup.

Performance Data

Metric Value / Observation
End geometry Radius / ball end
Construction Long shank, brazed carbide head
Primary feature Internal fillet and rounded bottom
Head families Cylinder, tree, cone, ball, flame

Suitable Materials

Cast iron, carbon and alloy steel, stainless steel, aluminium and tool steel.

Material Comparison: Radius End vs Pointed vs Square End at a Cavity Floor

End geometry at the bottom of a deep cavity. Typical industry practice:

Factor Radius End (this tool) Pointed End Square End
Floor-wall transition Smooth blend V-shaped groove Sharp 90-degree step
Stress concentration Lowest Moderate Highest
Tendency to dig in Lowest Highest Low
Sensitivity to tool angle Low High Moderate
Surface left Continuous radius Grooved Flat with sharp corner
Best feature Fillet / rounded bottom Narrow groove Flat pocket floor

Delivery Scope

Single burr; radius size, head shape and reach confirmed with the order.

Why Choose VPOINT

A radius end is chosen for the feature it produces, not simply as another head shape in a set.

Precision & Quality Control

End radius, braze concentricity and head runout verified per lot with ISO 9001 batch traceability.

Specifications

Published specification:

Item Specification
Type Long shank radius end burr
End geometry Radius / ball
Construction Brazed carbide head
Head families Cylinder, tree, cone, ball, flame
Workpiece Cast iron, steel, stainless, aluminium
Inspection Per-lot end radius and runout

Frequently Asked Questions

What does the radius end produce?

A smooth floor-wall blend instead of a sharp 90-degree step.

Why not a pointed head?

A pointed head tends to dig in and leaves a V-shaped groove at the floor.

Is it less sensitive to tool angle?

Yes – the rounded end tolerates slight angular variation on a long shank.

Which materials?

Cast iron, carbon and alloy steel, stainless, aluminium and tool steel.

Is the radius verified?

Yes, end radius and head runout are checked per lot.

Related Search Terms

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