Pre-Milling Cutters

Pre-milling cutters, D 50-125 mm, 2+2Z two-stage, Z 6-12, 30° edge geometry. PCD edges for edge bander pre-mill stations.

The VPOINT Pre-Milling Cutters are a CNC milling cutter. Ideal for pre-milling on edge banding machines, edge preparation before banding and small and large panel lines.

The VP0062 pre-milling cutter series carries PCD cutting edges on steel bodies for edge banding pre-mill stations, from 50 to 125 mm diameter with 2+2Z two-stage tooth designs and total tooth counts of six to twelve. Cutters are built to the station’s bore, width and tooth pattern.

Design and Construction

The VP0062 pre-milling cutter series carries PCD cutting edges on steel bodies for edge banding pre-mill stations. Part numbers cover diameters from 50 to 125 mm (SIZE format D*bore*H) with two-stage 2+2Z tooth designs, total tooth counts of 6 to 12, and a 30° angle (a°) listed for all rows in the specifications table.

Pre-Milling Cutters

Pre-Milling Cutters

Pre-Milling Cutters

How It Works

The two-stage 2+2Z design cuts the panel edge in one pass — one tooth group takes the roughing cut, the other finishes the edge face. The 30° edge geometry shears the melamine face cleanly, and the PCD tips hold both stages through abrasive board at line speed.

Applications

  • Pre-milling on edge banding machines
  • Edge preparation before banding
  • Small and large panel lines
  • Panel furniture production

Suitable Materials

  • Melamine-faced particleboard
  • MDF and laminated boards
  • Veneered plywood
  • Solid wood edge panels

Suitable materials: melamine-faced particleboard, MDF, laminate HPL, veneered plywood, solid hardwood

The PCD edges hold the two-stage geometry in abrasive boards, keeping the milled edge consistent across shifts.

Material Comparison: PCD vs. Tungsten Carbide

The figures below are typical industry data for production woodworking. PCD does not replace carbide in every job — carbide remains the right choice for steel, cast iron and low-volume general work — but on abrasive sheet goods the difference in service life is decisive.

Property PCD Diamond (This Tool) Tungsten Carbide
Hardness 7,000–9,000 HV 1,500–2,000 HV
Tool life on MDF / particleboard / melamine 15–20× longer (500–1,200 h) 30–60 h (baseline)
Tool life on solid hardwood 10–13× longer (800–2,000 h) 80–150 h (baseline)
Tool life on acrylic / plastics 10–15× longer (1,000–3,000 h) 100–200 h (baseline)
Resharpening cycles 5–8 regrinds (thick tips up to 10); each pass removes only 0.2–0.3 mm of diamond 4–6 regrinds, each removing more material
Surface finish Ra ≤ 0.2 μm achievable, stable over the tool life Ra ~0.8 μm typical, degrades as the edge wears
Thermal conductivity 540–560 W/m·K — heat leaves the edge fast ~80 W/m·K
Friction coefficient ≈ 0.05 — lower cutting forces ≈ 0.3
Suited for Abrasive engineered wood, laminates, composites, plastics, non-ferrous metals General-purpose; the only choice for steel and cast iron

Figures are typical published values; actual tool life depends on the workpiece material, feed rate, depth of cut, machine condition and maintenance schedule.

Delivery Scope

Single cutter. Order by part number with the diameter, bore, height and tooth count stated in the specifications table below.

Why Choose VPOINT

  • One-year warranty on every cutter — defects in material or workmanship are covered for 12 months from delivery.
  • Custom tooling — diameters, bores, cutting widths and tooth counts built to your drawing or sample.
  • Non-standard fabrication — profiles and sizes outside the standard catalogue, including profile restoration.
  • Resharpening service — cutters return to service after regrinding at a fraction of new-tool cost.
  • Factory-direct since 2008 — ISO 9001 manufacturing in Sichuan and Dongguan, China; 40Cr chrome-molybdenum steel bodies; no trading intermediaries.

Send a drawing, a sample or a worn tool, and our engineering team will quote the exact specification you need.

Precision & Quality Control

Every cutter is inspected at micron level before shipment. Cutting diameter (ØD), bore (Ød), cutting width/height (B/H) and overall dimensions are measured against the values listed in the specifications table, and cutting edge runout and concentricity are verified on the assembled tool.

Tools measuring outside tolerance are reground or scrapped — they do not ship. Inspection is performed under our ISO 9001 quality system, with batch records retained for traceability.

Specifications

Part NO. 规格SIZE Z a°
VP006201 50*16*H59 2+2Z 10 30
VP006202 60*20*H30 2+2Z 6 30
VP006203 60*20*H64 2+2Z 12 30
VP006204 60*30*H64 2+2Z 12 30
VP006205 70*20*H43 2+2Z 8 30
VP006206 70*20*H50 2+2Z 10 30
VP006207 70*20*H50 3+3Z 15 30
VP006208 70*20*H54 2+2Z 10 30
VP006209 70*30*H60 3+3Z 18 30
VP006210 80*30*H43 3+3Z 12 30
VP006211 80*30*H50 3+3Z 15 30
VP006212 80*30*H65 2+2Z 12 30
VP006213 80*30*H65 3+3Z 18 30
VP006214 100*30*H43 3+3Z 12 30
VP006215 100*30*H48 3+3Z 15 30
VP006216 100*30*H51 3+3Z 15 30
VP006217 100*30*H65 3+3Z 18 30
VP006218 100*30*H66 3+31 21 40
VP006219 25*30*H32 3+3Z 12 45
VP006220 125*30*H32 3+3Z 9 30
VP006221 125*30*H43 3+3Z 15 45
VP006222 125*30*H43 3+3Z 12 30
VP006223 125*30*H48 3+3Z 15 30
VP006224 125*30*H55 3+3Z 15 30
VP006225 125*30*H65 3+3Z 18 30
VP006226 125*30*H65 3+3Z 24 45
VP006227 150*30*H43 3+3Z 12 30
VP006228 150*30*H43 4+4Z 16 30
VP006229 150*30*H50 4+4Z 20 30
VP006230 150*30*H55 4+4Z 20 30

Frequently Asked Questions

What is the Pre-Milling Cutters used for?

The VP0062 pre-milling cutter series carries PCD cutting edges on steel bodies for edge banding pre-mill stations.

How do I choose the right size?

Refer to the specification table on this page: part numbers fix the cutting diameter, shank and cutting length. State the diameter, shank and cutting length you need when ordering.

Which materials does it suit?

Typical materials include Melamine-faced particleboard, MDF and laminated boards, Veneered plywood. Confirm the material grade and machining conditions for the specific tool before ordering.

Can I order a custom version?

Yes. Send the profile drawing or item code together with the workpiece material, machine model, cutting direction and quantity. Tools are produced to order, and each tool is packed in an individual plastic box.

Key words: pre-milling cutter, PCD pre mill cutter, edge bander cutterhead, two stage pre milling cutter