Two Blade Woodworking Taper Ball Cutter (Coated)

Design and Construction — a VPOINT end mill tool for CNC milling, sized for MDF and similar workpieces. The specification table below lists dimensions; the performance data table gives standard reference speeds and feeds to start with, and the FAQ covers selection, parameters and service. ISO 9001 production, batch-verified, custom sizes from drawings.

Design and Construction

The two-blade taper ball cutter (coated) pairs a taper ball-nose geometry with a coated tungsten carbide body. Shank diameters (SHK) run 3.175–12 mm, tip diameters (CED) run 0.25–2 mm, cutting reference lengths (CEL) 0.5–4 mm and overall lengths (OVL) 38–150 mm, as listed in the specifications table.

How It Works

The taper ball nose reaches into recessed relief detail while the taper adds rigidity the straight ball nose lacks — less deflection at a given depth of cut. The coating raises edge hardness for abrasive moulding stock. Two flutes finish 3D surfaces with a controlled step-over.

Applications

  • 3D relief carving on CNC routers
  • Mould and pattern machining
  • Deep recess finishing where rigidity matters
  • Furniture ornament and door panel carving

Suitable Materials

  • Solid wood
  • MDF and HDU board
  • Engineered wood
  • Moulding wax and pattern stock

Ten board materials sample: MDF board, LDF spoilboard, HDF fibreboard, melamine-faced particleboard, veneered panel, plywood, solid wood, HPL laminate sheet, softwood, hardwood

The taper geometry resists deflection in deep relief passes; the coating extends edge life in abrasive stock.

Material Comparison: Tungsten Carbide vs. PCD

The figures below are typical industry data for CNC tooling. Tungsten carbide is the economic standard for general CNC routing — tough, regrindable and available in every geometry. PCD wins on very high-volume abrasive work; this page covers the carbide line, and the comparison shows where each material wins so you can match the tool to the job.

Property Tungsten Carbide (This Tool) PCD Diamond
Hardness 1,500–2,000 HV 7,000–9,000 HV
Tool life on MDF / particleboard / melamine 30–60 h (baseline) 15–20× longer (500–1,200 h)
Tool life on solid hardwood 80–150 h (baseline) 10–13× longer (800–2,000 h)
Edge renewal 4–6 regrinds at shorter intervals 5–8 regrinds, each removing only 0.2–0.3 mm of diamond
Surface finish Ra ~0.8 μm typical, degrades as the edge wears Ra ≤ 0.2 μm achievable, stable over the tool life
Thermal conductivity ~80 W/m·K 540–560 W/m·K — heat leaves the edge fast
Friction coefficient ≈ 0.3 ≈ 0.05 — lower cutting forces
Fracture toughness Higher — tolerates interrupted cuts and impacts better Lower — needs stable, vibration-free setups
Suited for General-purpose CNC routing in wood, panels, acrylic; the economic standard Very high-volume abrasive panel work; non-ferrous metals

Figures are typical published values; actual tool life depends on the workpiece material, feed rate, depth of cut, machine condition and maintenance schedule.

Delivery Scope

Single cutter. Order by part number with the shank, tip diameter and shank length stated in the specifications table below.

Why Choose VPOINT

  • One-year warranty on every cutter — defects in material or workmanship are covered for 12 months from delivery.
  • Custom tooling — diameters, shanks, cutting lengths and flute configurations built to your drawing or sample.
  • Non-standard fabrication — sizes outside the standard catalogue, including special geometries.
  • Resharpening service — cutters return to service after regrinding at a fraction of new-tool cost.
  • Factory-direct since 2008 — ISO 9001 manufacturing in Sichuan and Dongguan, China; no trading intermediaries.

Send a drawing, a sample or a worn tool, and our engineering team will quote the exact specification you need.

Precision & Quality Control

Every cutter is inspected before shipment. Shank diameter, cutting-edge diameter, cutting length and overall length are measured against the values listed in the specifications table, and cutting edge runout is verified on the assembled tool.

Tools measuring outside tolerance do not ship. Inspection is performed under our ISO 9001 quality system, with batch records retained for traceability.

Specifications

Part NO. SHK CED CEL OVL
102832538 3.175 0.25 0.5 38
102830538 3.175 0.5 1 38
102842550 4 0.25 0.5 50
102840550 4 0.5 1 50
102847550 4 0.75 1.5 50
102841050 4 1 2 50
102842520 4 0.25 0.5 50
102840520 4 0.5 1 50
102847520 4 0.75 1.5 50
102841020 4 1 2 50
102842575 4 0.25 0.5 75
102840575 4 0.5 1 75
102847575 4 0.75 1.5 75
102740175 4 1 2 75
102862550 6 0.25 0.5 50
102860550 6 0.5 1 50
102867550 6 0.75 1.5 50
102860150 6 1 2 50
102862575 6 0.25 0.5 75
102860575 6 0.5 1 75
102867575 6 0.75 1.5 75
102861075 6 1 2 75
102861575 6 1.5 3 75
102862075 6 2 4 75
102862010 6 2 4 100
102880585 8 0.5 1 85
102881085 8 1 2 85
102881585 8 1.5 3 85
102882085 8 2 4 85
102880510 8 0.5 1 100
102881010 8 1 2 100
102881510 8 1.5 3 100
102882010 8 2 4 100
102812011 10 2 4 110
102812212 12 2 4 120
102812115 12 1 2 150

Key words: taper ball nose cutter, relief carving bit, coated ball end mill, CNC carving cutter, solid carbide end mill, CNC end mill, compression router bit, upcut spiral bit, downcut spiral bit, single flute end mill, two flute end mill, spiral flutes end mill, slotting end mill, profiling end mill, steel slotting cutter, aluminium end mill, acrylic end mill, nano coating end mill, corn milling cutter, edge rounding cutter, flat bottom end mill, ball nose end mill, furniture manufacturing, furniture factory, cabinet making, acrylic sheet, solid wood, particleboard, chipboard, plywood, rubber sheet, rubber board, hardwood, softwood, MDF, HDF, melamine board, laminated board, flycutter, planing bit, surfacing bit, slab flattening bit, bottom cleaning bit, spoilboard leveller, rabbeting bit

Performance Data

Standard reference values for guidance only — always adjust to machine rigidity, clamping and tool wear, and confirm on the actual workpiece.

Material Typical spindle speed Typical feed Notes
MDF 18,000–22,000 rpm 6–10 m/min Nesting and grooving; watch heat at small diameters
particleboard 16,000–20,000 rpm 5–8 m/min Reduce feed if the face starts to chip
plywood 16,000–20,000 rpm 5–8 m/min Keep the compression or shear geometry inside the panel
veneered board 18,000–20,000 rpm 5–7 m/min Light finish passes protect the veneer
solid wood 15,000–20,000 rpm 4–9 m/min Grain direction affects finish; climb-cut when possible
hardwood 14,000–18,000 rpm 3–7 m/min Lower feed in dense grain

Frequently Asked Questions

What is the taper used for?

The tapered profile leaves a draft angle on the sidewall — useful for mould plugs, dies and angle work that straight walls cannot release.

Which speed for the small tip diameter?

Speed is set by the tip, not the shank. Use the small-diameter end of the range and rise as you deepen.

How do I avoid tip breakage?

Light passes, constant feed and full chip evacuation; the tip is the weakest section.

Where do these reference values come from?

They are standard reference ranges for this tool family, compiled from our specification sheets and common workshop practice — always confirm on the actual workpiece.

Related Search Terms

solid carbide end mill, CNC end mill, compression router bit, upcut spiral bit, downcut spiral bit, single flute end mill, two flute end mill, spiral flutes end mill, slotting end mill, profiling end mill, steel slotting cutter, aluminium end mill, acrylic end mill, nano coating end mill, corn milling cutter

Sources & standards: ISO 9001 quality management · UNSPSC commodity codes · eClass product classification

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