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PCD Saw Blade for Trimming Machines
PCD Saw Blade for Trimming Machines for Panel and Wood Processing — a VPOINT saw tool for panel sizing and beam saws, sized for MDF / HDF and similar workpieces. The specification table below lists dimensions; the performance data table gives standard reference speeds and feeds to start with, and the FAQ covers selection, parameters and service. ISO 9001 production, batch-verified, custom sizes from drawings.
PCD Saw Blade for Trimming Machines for Panel and Wood Processing
This PCD saw blade is listed for trimming operations in woodworking and panel furniture production, where panel edges are trimmed after banding. The material list includes MDF, particleboard, composite panels, solid wood and hardwood.
Design and Construction
Polycrystalline diamond (PCD) teeth are brazed into a steel plate sized for trimming machines, with mounting bores from 25.4 to 50.8 mm. The chart lists diameters from 300 to 455 mm, cutting widths from 3.2 to 5.0 mm and tooth counts from 48 to 70. The series is produced in the Sichuan and Dongguan, China manufacturing bases.
How It Works
On the trimming machine the blade trims the banded panel edge flush and square. The PCD edge stays sharp through abrasive edge bands and glue lines, keeping the trimmed face clean and the angle stable between sharpenings.
Applications
- Edge trimming in woodworking and panel furniture production
- Trimming MDF, particleboard, composite panels, solid wood and hardwood after banding
Suitable Materials
- MDF, particleboard, composite panels, solid wood and hardwood, subject to grade and application review
- Suitability depends on the specific material grade, machine condition and machining parameters; confirm the application before ordering
Material Comparison: Traditional Carbide-Tipped Saw Blade vs. Diamond (PCD) Saw Blade
Typical industry data for reference. Actual results depend on the workpiece grade, machine condition and feed rate.
| Property | Traditional Carbide-Tipped Saw Blade | Diamond (PCD) Saw Blade |
|---|---|---|
| Cutting material hardness | 1,500–2,000 HV | 7,000–9,000 HV |
| Edge life on MDF / particleboard | Baseline (1×) | 15–20× longer edge life |
| Edge life on solid wood | Baseline (1×) | 10–13× longer edge life |
| Edge life on laminate / compact board | Baseline (1×) | 10–15× longer edge life |
| Sharpening cycles | 2–4 times | 5–8 times |
| Cut edge quality | Ra 0.4–0.8 µm, more fuzzing | Ra 0.2–0.4 µm, cleaner edge |
| Thermal conductivity | ≈ 100 W/m·K | ≈ 500 W/m·K, heat cleared faster |
| Friction coefficient | ≈ 0.3 | ≈ 0.05–0.1, lower cutting force |
| Chipping risk on brittle boards | Higher at high feed | Lower, stable edge at high feed |
| Cost per metre of cutting | Higher over long runs | Lower over long runs |
Delivery Scope
Blades are produced against the machine specification; confirm the mounting pattern and exact availability before ordering.
Each order also includes an inspection record. Send the trimming machine make and model, material, blade diameter, bore, cutting width, tooth count and a photo or drawing of the existing blade so the configuration is confirmed before production.
Why Choose VPOINT
VPOINT supports this saw blade series with:
- One-year warranty on every saw blade
- Custom diameters, kerfs, bores and tooth counts produced to order
- Regrinding service to extend blade life
- Factory direct since 2008, ISO 9001 certified
- Dual manufacturing bases in Sichuan and Dongguan, China
Precision & Quality Control
Every trimming machine saw blade is inspected before shipment: diameter, bore, kerf, plate flatness and tooth geometry are checked against the specification table at micron level. Production follows an ISO 9001 process with batch traceability, so reorders match the original configuration.
Specifications
The table below reproduces the original specification chart. Dimensions are in millimetres. D is diameter, B cutting width, d bore and Z tooth count. Confirm the mounting pattern and exact availability before ordering.
| Diameter D (mm) | Cutting width B (mm) | Bore d (mm) | Teeth Z |
|---|---|---|---|
| 300 | 3.2 | 30 / 25.4 | 48 |
| 355 | 3.5 | 50.8 | 70 |
| 355 | 4.0 | 50.8 | 70 |
| 355 | 5.0 | 50.8 | 70 |
| 405 | 4.0 | 50.8 | 70 |
| 405 | 5.0 | 50.8 | 70 |
| 455 | 5.0 | 50.8 | 70 |
Performance Data
Standard reference values for guidance only — set final speeds by blade diameter and tooth count, and confirm on the actual panel stack.
| Material | Typical spindle speed | Typical feed | Notes |
|---|---|---|---|
| MDF / HDF | 5,000–6,500 rpm | 9–16 m/min | Smooth kerf, minimal edge fuzzing |
Frequently Asked Questions
Which diameters are available?
The chart lists diameters of 300, 355, 405 and 455 mm with cutting widths from 3.2 to 5.0 mm, bores of 30/25.4 and 50.8 mm and tooth counts of 48 and 70.
What must be checked before ordering?
The bore and guard clearance for the selected row. Send the trimming machine model, workpiece material and thickness, required diameter, bore, cutting width and teeth.
Can it trim MDF and particleboard edges?
Yes. MDF, particleboard, composite panels, solid wood and hardwood are all listed; the PCD edge suits abrasive edge bands and glue lines.
What should I send for a quotation?
The trimming machine make and model, material, blade diameter, bore, cutting width, tooth count and a photo or drawing of the existing blade.
What spindle speed suits MDF / HDF?
Set the saw arbor near 5,000–6,500 rpm with the feed around 9–16 m/min; final speed depends on blade diameter and tooth count — larger diameters run slower.
How long do PCD teeth last compared with TCT saw blades?
On abrasive chipboard and MDF, PCD teeth typically run 10–20 times longer than TCT before needing service, which is why panel-sizing lines standardise on PCD.
How do I choose the tooth count?
More teeth give a cleaner edge on thin or melamine-faced panels; fewer teeth clear chips faster on thick, gummy stock. Match the tooth pitch to your feed rate.
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Sources & standards: ISO 9001 quality management · UNSPSC commodity codes · eClass product classification
Related Search Terms
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