PCD Round Rod Cutter

Design and Construction

The PCD round rod cutter shapes round-rod profiles in wood-based boards and hardwoods on compatible profiling machines. The chart lists 100 mm and 120 mm outside diameters with 12-30 mm cutting heights, a 30 mm bore and separate 4-, 6- and 8-tooth configurations.

How It Works

The cutter profiles the round-rod cross-section in matched passes on the profiling machine: the diamond edges shear the profile consistently across long production runs. The tooth configuration is selected from the chart against the workpiece and finish requirement.

Applications

  • Round-rod profile machining
  • Broom handle and dowel production
  • Hardwood rod profiling
  • Profiling machine production runs

Suitable Materials

  • Wood-based boards
  • Hardwoods
  • Selected softwoods
  • Round-profile workpiece stock

Suitable materials strip

Material Comparison: Tungsten Carbide vs. PCD (Diamond)

This tool is a PCD (polycrystalline diamond) cutter. Tungsten carbide is the conventional alternative. Typical industry data:

Property Tungsten Carbide Cutter PCD (Diamond) Cutter (This Tool)
Hardness 1,500-2,000 HV 7,000-9,000 HV
Best suited for General profiling across mixed materials Highly abrasive boards and long production runs
Tool life vs. carbide baseline 1x (baseline) 10-15x on abrasive panels (typical industry data)
Edge wear on MDF/particleboard Wear visible within shorter runs Minimal wear over extended runs
Toughness Higher toughness; tolerates impacts better Lower toughness; sensitive to impact and metal contamination
Regrinding Can be reground Not reground in the normal case
Initial cost Lower Higher
Cost per part at long runs Usually higher Usually lower on abrasive, long-run work
Typical choice Short runs and mixed materials This tool: long-run profiling on abrasive boards

Typical industry data; actual tool life varies with workpiece, machine and feeds.

Delivery Scope

  • 1 x PCD Round Rod Cutter (configuration per chart/drawing)
  • Individual box packaging

Why Choose VPOINT

  • One-year warranty on manufacturing defects
  • Custom and non-standard geometries supported against drawings
  • Regrinding service available for carbide components
  • Factory-direct since 2008, ISO 9001 certified
  • Manufacturing in Sichuan and Dongguan, China

Precision & Quality Control

Each cutter is inspected against the specification sheet before packing: bore and diameter tolerances, cutting geometry and balance are checked under the ISO 9001 quality system, with batch traceability on every order.

Specifications

+The source specification lists the following confirmed configurations:

Outside Diameter D (mm) Cutting Height H (mm) Bore (mm) Teeth
100 12 30 4
100 20 30 4
100 25 30 4
100 30 30 4
100 20 30 6
100 25 30 6
120 30 30 6
100 25 30 8

Frequently Asked Questions

Which configurations are listed?

+The chart lists 100-120 mm diameters, 12-30 mm cutting heights, a 30 mm bore, and 4-, 6- and 8-tooth options.

What is this cutter used for?

+Shaping round-rod profiles in wood-based boards and hardwoods on profiling machines.

Which tooth count should I choose?

+The chart lists 4, 6 and 8 teeth; the choice depends on the workpiece and finish requirement – confirm against your application details.

What should I provide before ordering?

+Send the required rod profile, workpiece material, and machine spindle and bore details.

+Key words: pcd cutter, diamond cutter woodworking, pcd profiling cutter, diamond tip router bit

Reviews

There are no reviews yet.

Be the first to review “PCD Round Rod Cutter”

Your email address will not be published. Required fields are marked *