PCD Saw Blade for Particleboard

This PCD saw blade is intended for particleboard and other wood-based panels used in furniture manufacturing. The application list also covers MDF, double-faced panels and composite boards, where the diamond edge holds its sharpness through long production runs.

PCD Saw Blade for Particleboard for Panel and Wood Processing — a VPOINT saw tool for panel sizing and beam saws, sized for MDF / HDF and similar workpieces. The specification table below lists dimensions; the performance data table gives standard reference speeds and feeds to start with, and the FAQ covers selection, parameters and service. ISO 9001 production, batch-verified, custom sizes from drawings.

PCD Saw Blade for Particleboard for Panel and Wood Processing

This PCD saw blade is intended for particleboard and other wood-based panels used in furniture manufacturing. The application list also covers MDF, double-faced panels and composite boards, where the diamond edge holds its sharpness through long production runs.

PCD Saw Blade for Particleboard

Design and Construction

Polycrystalline diamond (PCD) teeth are brazed into a precision-tensioned steel plate. Model series PSB01001–PSB01030 cover diameters from φ350 to φ450 mm, kerfs from 3.50 to 4.80 mm, bores from 25.4 to 80 mm and tooth counts from 72 to 96. The series is produced in the Sichuan and Dongguan, China manufacturing bases.

How It Works

Mounted on the panel-sizing saw, the diamond teeth shear chipping-prone board surfaces at high feed without the rapid edge wear that dulls carbide teeth. The edge stays sharp far longer, so cut quality and sizing accuracy remain stable across shifts, and the blade spends less time out of the machine for sharpening.

Applications

  • Sizing and cutting particleboard and other wood-based panels in furniture manufacturing
  • MDF, double-faced (melamine-faced) panels and composite boards

Suitable Materials

  • Particleboard and other wood-based panels, MDF, double-faced panels and composite boards, subject to grade and application review
  • Suitability depends on the specific material grade, machine condition and machining parameters; confirm the application before ordering

Material Comparison: Traditional Carbide-Tipped Saw Blade vs. Diamond (PCD) Saw Blade

Typical industry data for reference. Actual results depend on the workpiece grade, machine condition and feed rate.

Property Traditional Carbide-Tipped Saw Blade Diamond (PCD) Saw Blade
Cutting material hardness 1,500–2,000 HV 7,000–9,000 HV
Edge life on MDF / particleboard Baseline (1×) 15–20× longer edge life
Edge life on solid wood Baseline (1×) 10–13× longer edge life
Edge life on laminate / compact board Baseline (1×) 10–15× longer edge life
Sharpening cycles 2–4 times 5–8 times
Cut edge quality Ra 0.4–0.8 µm, more fuzzing Ra 0.2–0.4 µm, cleaner edge
Thermal conductivity ≈ 100 W/m·K ≈ 500 W/m·K, heat cleared faster
Friction coefficient ≈ 0.3 ≈ 0.05–0.1, lower cutting force
Chipping risk on brittle boards Higher at high feed Lower, stable edge at high feed
Cost per metre of cutting Higher over long runs Lower over long runs

Delivery Scope

Model references PSB01001, PSB01010, PSB01014, PSB01019 and PSB01025 are listed for this blade; further codes in the PSB01 series are produced to order.

Each order also includes an inspection record. Send the panel material and coating, saw make and model, required diameter, bore, kerf and tooth count so the configuration is confirmed before production.

Why Choose VPOINT

VPOINT supports this saw blade series with:

  • One-year warranty on every saw blade
  • Custom diameters, kerfs, bores and tooth counts produced to order
  • Regrinding service to extend blade life
  • Factory direct since 2008, ISO 9001 certified
  • Dual manufacturing bases in Sichuan and Dongguan, China

Precision & Quality Control

Every particleboard saw blade is inspected before shipment: diameter, bore, kerf, plate flatness and tooth geometry are checked against the specification table at micron level. Production follows an ISO 9001 process with batch traceability, so reorders match the original configuration.

Specifications

The table below reproduces the model references listed on the original chart; the full dimensional chart follows. D is blade diameter, B kerf width, d bore and Z tooth count, in millimetres.

Series Model references
金刚石切刨花板专用锯片 (PCD saw blade for particleboard) PSB01001, PSB01010, PSB01014, PSB01019, PSB01025

Original specification chart, PSB01001–PSB01030 (D φ350–450, B 3.50–4.80, d 25.4–80, Z 72–96)

Original specification chart, PSB01001–PSB01030 (D φ350–450, B 3.50–4.80, d 25.4–80, Z 72–96)

Performance Data

Standard reference values for guidance only — set final speeds by blade diameter and tooth count, and confirm on the actual panel stack.

Material Typical spindle speed Typical feed Notes
MDF / HDF 5,000–6,500 rpm 9–16 m/min Smooth kerf, minimal edge fuzzing
melamine-faced panels 4,500–5,500 rpm 8–14 m/min Scoring pass first prevents face chipping

Frequently Asked Questions

Which model codes are available?

Model codes PSB01001 through PSB01030 cover diameters from 350 to 450 mm, kerfs from 3.50 to 4.80 mm, bores from 25.4 to 80 mm and tooth counts from 72 to 96, as shown in the specification chart.

How do I choose the right specification?

Send the panel material and coating, saw make and model, required blade diameter, bore, kerf and tooth count. Model references alone do not confirm machine compatibility, so include the current blade marking where possible.

Can it cut melamine-faced panels?

Yes. Double-faced (melamine-faced) panels are listed for this blade; the PCD edge is specifically suited to abrasive faced boards that dull carbide quickly.

What should I send for a quotation?

Panel construction and thickness, blade diameter, bore, kerf and tooth count, the saw model and a current-tool photo or dimensioned drawing where available.

What spindle speed suits MDF / HDF?

Set the saw arbor near 5,000–6,500 rpm with the feed around 9–16 m/min; final speed depends on blade diameter and tooth count — larger diameters run slower.

How long do PCD teeth last compared with TCT saw blades?

On abrasive chipboard and MDF, PCD teeth typically run 10–20 times longer than TCT before needing service, which is why panel-sizing lines standardise on PCD.

How do I choose the tooth count?

More teeth give a cleaner edge on thin or melamine-faced panels; fewer teeth clear chips faster on thick, gummy stock. Match the tooth pitch to your feed rate.

Key words: PCD saw blade for particleboard, diamond panel sizing blade, PCD circular saw blade, wood-based panel saw blade, PCD saw blade, diamond saw blade, panel sizing saw blade, PCD scoring blade, diamond tip circular saw, saw blade, panel saw blade, scoring saw blade, circular saw blade, carbide saw tips, TCT saw blade, reversible knives, rota-tip bit, constant cutting diameter, rotate insert 90 degrees, double the cutting life, on-machine knife change, ER collet, 1/2-inch shank insert bit, furniture manufacturing, furniture factory, cabinet making, acrylic sheet, solid wood, particleboard, chipboard, plywood, rubber sheet, rubber board, hardwood, softwood, MDF, HDF, melamine board, laminated board, veneered panel, engraving machine, CNC router, trim router, benchtop trim router, router table

Sources & standards: ISO 9001 quality management · UNSPSC commodity codes · eClass product classification

Related Search Terms

tungsten carbide pellets, crushed tungsten carbide, carbide hardfacing, oil drilling hardfacing, drill tool wear protection, KY3 grade pellets, KY4 grade pellets, 90-91.5 HRA carbide, milling shoe hardfacing, grinding shoe hardfacing, stabilizer hardfacing, drill pipe protection, bucket teeth hardfacing, auger flight protection, mining wear parts