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PCD Straight Cutter Head
PCD straight cutter head for spindle milling, four-sided moulding, moulding and tenoning machines. 90-120 mm diameters, 35 mm bore, 4/6 teeth, cutting heights 20-80 mm.
Design and Construction
The PCD straight cutter head machines straight profiles on compatible spindle milling, four-sided moulding, moulding and tenoning machines. The chart lists 90 mm (4 teeth) and 100/120 mm (6 teeth) outside diameters with a 35 mm bore and cutting height options from 20 to 80 mm as listed.
How It Works
The cutter head machines the straight profile in a spindle pass: the diamond cutting edges shear the workpiece while the listed bore matches the machine spindle. The cutting height option is selected from the chart against the workpiece.
Applications
- Straight profile machining
- Four-sided moulding lines
- Moulding and tenoning machines
- Spindle milling production runs
Suitable Materials
- Solid wood
- Wood-based panels
- Moulding blanks
- Selected timber materials
Material Comparison: Tungsten Carbide vs. PCD (Diamond)
This tool is a PCD (polycrystalline diamond) cutter. Tungsten carbide is the conventional alternative. Typical industry data:
| Property | Tungsten Carbide Cutter | PCD (Diamond) Cutter (This Tool) |
|---|---|---|
| Hardness | 1,500-2,000 HV | 7,000-9,000 HV |
| Best suited for | General profiling across mixed materials | Highly abrasive boards and long production runs |
| Tool life vs. carbide baseline | 1x (baseline) | 10-15x on abrasive panels (typical industry data) |
| Edge wear on MDF/particleboard | Wear visible within shorter runs | Minimal wear over extended runs |
| Toughness | Higher toughness; tolerates impacts better | Lower toughness; sensitive to impact and metal contamination |
| Regrinding | Can be reground | Not reground in the normal case |
| Initial cost | Lower | Higher |
| Cost per part at long runs | Usually higher | Usually lower on abrasive, long-run work |
| Typical choice | Short runs and mixed materials | This tool: long-run profiling on abrasive boards |
Typical industry data; actual tool life varies with workpiece, machine and feeds.
Delivery Scope
- 1 x PCD Straight Cutter Head (configuration per chart/drawing)
- Individual box packaging
Why Choose VPOINT
- One-year warranty on manufacturing defects
- Custom and non-standard geometries supported against drawings
- Regrinding service available for carbide components
- Factory-direct since 2008, ISO 9001 certified
- Manufacturing in Sichuan and Dongguan, China
Precision & Quality Control
Each cutter is inspected against the specification sheet before packing: bore and diameter tolerances, cutting geometry and balance are checked under the ISO 9001 quality system, with batch traceability on every order.
Specifications
＋The source specification lists the following confirmed configurations:
| Outside diameter (mm) | Bore (mm) | Cutting height options (mm) | Teeth |
|---|---|---|---|
| 90 | 35 | 20, 30, 40, 50, 60, 70, 80 | 4 |
| 100 | 35 | 30, 40, 50, 60, 70, 80 | 6 |
| 120 | 35 | 30, 40, 50, 60, 70, 80 | 6 |
Frequently Asked Questions
Which configurations are listed?
＋The chart lists 90 mm (4 teeth) and 100/120 mm (6 teeth) diameters with a 35 mm bore and 20-80 mm cutting height options.
Which machines suit this cutter head?
＋Spindle milling, four-sided moulding, moulding and tenoning machines as listed in the source description.
Which cutting height should I choose?
＋The chart lists 20-80 mm options depending on diameter; select against your workpiece and confirm with the application details.
What should I provide before ordering?
＋Send the required straight profile, workpiece material, and machine spindle and bore details.
＋Key words: pcd cutter, diamond cutter woodworking, pcd profiling cutter, diamond tip router bit
