PCD Half-Round Profile Cutter

PCD half-round profile cutter for compact laminate, cement-board and calcium-silicate-board applications. Cutting heights 10-35 mm, 35 mm bore, 6 teeth.

Design and Construction

The PCD half-round profile cutter machines half-round edge profiles in selected board materials. The chart lists cutting heights from 10 to 35 mm with a 35 mm bore and 6 teeth per configuration; the diamond cutting rim is matched to compact laminate, cement-board and calcium-silicate-board applications as listed.

How It Works

The cutter shears the half-round edge profile in a profiling pass: the diamond rim holds its edge on abrasive board materials where carbide wears quickly. The cutting height is selected from the listed chart against the workpiece.

Applications

  • Half-round edge profiling
  • Compact laminate workpieces
  • Cement-board and calcium-silicate-board edges
  • Abrasive board production runs

Suitable Materials

  • Compact laminate
  • Cement board
  • Calcium silicate board
  • Selected abrasive boards

Suitable materials strip

Material Comparison: Tungsten Carbide vs. PCD (Diamond)

This tool is a PCD (polycrystalline diamond) cutter. Tungsten carbide is the conventional alternative. Typical industry data:

Property Tungsten Carbide Cutter PCD (Diamond) Cutter (This Tool)
Hardness 1,500-2,000 HV 7,000-9,000 HV
Best suited for General profiling across mixed materials Highly abrasive boards and long production runs
Tool life vs. carbide baseline 1x (baseline) 10-15x on abrasive panels (typical industry data)
Edge wear on MDF/particleboard Wear visible within shorter runs Minimal wear over extended runs
Toughness Higher toughness; tolerates impacts better Lower toughness; sensitive to impact and metal contamination
Regrinding Can be reground Not reground in the normal case
Initial cost Lower Higher
Cost per part at long runs Usually higher Usually lower on abrasive, long-run work
Typical choice Short runs and mixed materials This tool: long-run profiling on abrasive boards

Typical industry data; actual tool life varies with workpiece, machine and feeds.

Delivery Scope

  • 1 x PCD Half-Round Profile Cutter (configuration per chart/drawing)
  • Individual box packaging

Why Choose VPOINT

  • One-year warranty on manufacturing defects
  • Custom and non-standard geometries supported against drawings
  • Regrinding service available for carbide components
  • Factory-direct since 2008, ISO 9001 certified
  • Manufacturing in Sichuan and Dongguan, China

Precision & Quality Control

Each cutter is inspected against the specification sheet before packing: bore and diameter tolerances, cutting geometry and balance are checked under the ISO 9001 quality system, with batch traceability on every order.

Specifications

+The source specification lists the following confirmed configurations:

Cutting Height H (mm) Bore (mm) Teeth
10 35 6
15 35 6
20 35 6
25 35 6
30 35 6
35 35 6

Frequently Asked Questions

Which cutting heights are listed?

+The chart lists 10, 15, 20, 25, 30 and 35 mm cutting heights with a 35 mm bore and 6 teeth.

Which materials is it intended for?

+Compact laminate, cement board and calcium silicate board as listed in the source description.

Why PCD for these boards?

+These boards are highly abrasive; the diamond cutting rim holds its edge far longer than carbide over extended runs.

What should I provide before ordering?

+Send the required half-round profile, workpiece material and thickness, and machine spindle details.

+Key words: pcd cutter, diamond cutter woodworking, pcd profiling cutter, diamond tip router bit