How hard is the cutting material?

The carbide grade used in this pcd saw blade for aluminum cutting delivers 1,500–2,000 HV / 7,000–9,000 HV hardness, which keeps the cutting edge sharp under continuous load.

Can you supply OEM or ODM parts, and how fast?

Yes. VPOINT TOOLS runs two factories in China (Chengdu and Dongguan) and accepts OEM and ODM orders. Standard samples and in-stock items ship within 24-48 hours; custom tooling is quoted per specification.

Which machines and materials is this pcd saw blade for aluminum cutting used for?

It is used on CNC routers, table saws and spindle moulders for cutting particle board, MDF, plywood, solid wood and aluminium composite panels. Chipbreaker or replaceable-insert models are available for high-volume production runs.

Do you ship worldwide?

Yes. VPOINT TOOLS ships carbide and PCD woodworking tooling to more than 100 countries. Tell us the destination and application and we will confirm freight cost and lead time.

PCD Saw Blade for Aluminum Cutting

This PCD saw blade is intended for aluminum processing, including sheets, bars, profiles, window-frame components and heat sinks. The diamond edge resists the galling and edge build-up that shorten carbide blade life in aluminum.

Product Description

PCD Saw Blade for Aluminum Cutting for Panel and Wood Processing — a VPOINT saw tool for panel sizing and beam saws, sized for MDF / HDF and similar workpieces. The specification table below lists dimensions; the performance data table gives standard reference speeds and feeds to start with, and the FAQ covers selection, parameters and service. ISO 9001 production, batch-verified, custom sizes from drawings.

PCD Saw Blade for Aluminum Cutting for Panel and Wood Processing

Design and Construction

＋Polycrystalline diamond (PCD) teeth are brazed into a steel plate with tooth geometry suited to non-ferrous cutting. Model series PSB04001–PSB04010 cover diameters from φ255 to φ600 mm, kerfs from 3.0 to 5.0 mm, bores from 25.4 to 38 mm and tooth counts from 60T to 144T. The series is produced in the Sichuan and Dongguan, China manufacturing bases.

How It Works

＋On the aluminum-cutting saw the diamond teeth shear the metal with a hard, low-friction edge that does not weld to the workpiece the way carbide can. Cut faces stay bright and burr levels stay low, and the blade holds its geometry far longer in abrasive profile and heat-sink cutting.

Applications

Cutting aluminum sheets, bars and profiles
Window-frame components and heat sinks

Suitable Materials

Aluminum and aluminum alloys, subject to grade and application review
Suitability depends on the specific alloy, workpiece form and machining parameters; confirm the application before ordering

Material Comparison: Traditional Carbide-Tipped Saw Blade vs. Diamond (PCD) Saw Blade

＋Typical industry data for reference. Actual results depend on the workpiece grade, machine condition and feed rate.

Property	Traditional Carbide-Tipped Saw Blade	Diamond (PCD) Saw Blade
Cutting material hardness	1,500–2,000 HV	7,000–9,000 HV
Edge life on MDF / particleboard	Baseline (1×)	15–20× longer edge life
Edge life on solid wood	Baseline (1×)	10–13× longer edge life
Edge life on laminate / compact board	Baseline (1×)	10–15× longer edge life
Sharpening cycles	2–4 times	5–8 times
Cut edge quality	Ra 0.4–0.8 µm, more fuzzing	Ra 0.2–0.4 µm, cleaner edge
Thermal conductivity	≈ 100 W/m·K	≈ 500 W/m·K, heat cleared faster
Friction coefficient	≈ 0.3	≈ 0.05–0.1, lower cutting force
Chipping risk on brittle boards	Higher at high feed	Lower, stable edge at high feed
Cost per metre of cutting	Higher over long runs	Lower over long runs

Delivery Scope

Model references PSB04001, PSB04002, PSB04003, PSB04004 and PSB04005 are listed for this blade; further codes in the PSB04 series are produced to order.

＋Each order also includes an inspection record. Send the aluminum alloy or grade if known, workpiece form and wall thickness, saw make and model, required diameter, bore, kerf and tooth count so the configuration is confirmed before production.

Why Choose VPOINT

＋VPOINT supports this saw blade series with:

One-year warranty on every saw blade
Custom diameters, kerfs, bores and tooth counts produced to order
Regrinding service to extend blade life
Factory direct since 2008, ISO 9001 certified
Dual manufacturing bases in Sichuan and Dongguan, China

Precision & Quality Control

＋Every aluminum-cutting saw blade is inspected before shipment: diameter, bore, kerf, plate flatness and tooth geometry are checked against the specification table at micron level. Production follows an ISO 9001 process with batch traceability, so reorders match the original configuration.

Specifications

The table below reproduces the model references listed on the original chart; the full dimensional chart follows. D is blade diameter, B kerf width, d bore and Z tooth count, in millimetres.

Series	Model references
金刚石切铝锯片 (PCD saw blade for aluminum cutting)	PSB04001, PSB04002, PSB04003, PSB04004, PSB04005

Original specification chart, PSB04001–PSB04010 (D φ255–600, B 3.0–5.0, Z 60T–144T)

Performance Data

Standard reference values for guidance only — set final speeds by blade diameter and tooth count, and confirm on the actual panel stack.

Material	Typical spindle speed	Typical feed	Notes
MDF / HDF	5,000–6,500 rpm	9–16 m/min	Smooth kerf, minimal edge fuzzing

Frequently Asked Questions

Which diameters are available?

＋Model codes PSB04001 through PSB04010 cover diameters from 255 to 600 mm with kerfs from 3.0 to 5.0 mm and tooth counts from 60T to 144T, as shown in the chart.

Can it cut aluminum profiles and heat sinks?

＋Yes. Sheets, bars, profiles, window-frame components and heat sinks are all listed applications; send the workpiece form and wall thickness for confirmation.

Does the blade need lubrication?

＋Confirm the intended aluminum-cutting setup — coolant or dry — with the saw model when ordering, so the tooth geometry is matched to the operation.

What should I send for a quotation?

＋The aluminum alloy or grade if known, workpiece form and wall thickness, saw make and model, required diameter, bore, kerf and tooth count.

What spindle speed suits MDF / HDF?

＋Set the saw arbor near 5,000–6,500 rpm with the feed around 9–16 m/min; final speed depends on blade diameter and tooth count — larger diameters run slower.

How long do PCD teeth last compared with TCT saw blades?

＋On abrasive chipboard and MDF, PCD teeth typically run 10–20 times longer than TCT before needing service, which is why panel-sizing lines standardise on PCD.

How do I choose the tooth count?

＋More teeth give a cleaner edge on thin or melamine-faced panels; fewer teeth clear chips faster on thick, gummy stock. Match the tooth pitch to your feed rate.

＋Key words: PCD saw blade for aluminum, diamond aluminum cutting blade, PCD non-ferrous saw blade, aluminum profile saw blade, PCD saw blade, diamond saw blade, panel sizing saw blade, PCD scoring blade, diamond tip circular saw, saw blade, panel saw blade, scoring saw blade, circular saw blade, carbide saw tips, TCT saw blade, reversible knives, rota-tip bit, constant cutting diameter, rotate insert 90 degrees, double the cutting life, on-machine knife change, ER collet, 1/2-inch shank insert bit, furniture manufacturing, furniture factory, cabinet making

Sources & standards: ISO 9001 quality management · UNSPSC commodity codes · eClass product classification